Floors built by Faulkner Build Co.QBCC Lic. 15535467

What Is A Mezzanine Floor?

The Short Answer First

A mezzanine floor is a raised platform built inside an existing building to use the empty height above the floor. It adds a usable level without making the building bigger, which is why it is a common choice for businesses that have run out of floor space but still have height to spare.

The Short Answer

A mezzanine floor is a raised platform built inside an existing building, using the empty height above the floor to create a second usable level. It sits between the ground floor and the roof, and in most cases it covers part of the building rather than all of it.

The structure usually stands on its own. It has its own columns on the concrete slab, its own beams and joists, and decking on top. That is the difference between a mezzanine and a second storey, which is part of the building itself.

Because it goes inside a building you already have, a mezzanine gives you more floor space without making the building any bigger.

12m12mfloor over the topracking under it
This is a floor plan of a warehouse with the mezzanine drawn over the top of the racking. The racking underneath keeps working, so you use the area inside the dashed line twice. How far the mezzanine can extend depends on your clear height, not on how much free floor space you have.

What Is A Mezzanine Level In A Building?

The word is used in two ways. In an office block or a hotel, the mezzanine level is a partial floor that looks over the lobby. It usually sits between the ground floor and the first floor, which is why some lift panels show an M.

In a warehouse, workshop or shed, a mezzanine is built the same way but is made for work rather than looks. It is used for storage, pick and pack, a workshop or an office above the work area below.

When people call a builder about a mezzanine, they almost always mean the second kind.

What Is A Mezzanine Floor Used For?

Storage is the most common use, and usually the easiest to justify on cost. Slow moving stock goes upstairs, and the stock you move most often stays on the ground floor near the forklift aisles.

Other common uses are pick and pack areas, workshops, parts storage and offices. Moving the office upstairs is popular because it frees up ground floor space for forklifts.

In each case, the business has run out of floor space but still has height to spare. A mezzanine floor lets you use that height instead of moving to a bigger building.

How Is A Mezzanine Floor Built?

Steel columns sit on the concrete slab and hold up the beams. Joists run between the beams, and decking goes over the joists to make the floor. You get up to it by a steel stair, and every open edge has a handrail, a mid rail and a kick rail, which is a low edge board that stops things sliding off.

The design work comes first. Before anything is built, we work out on a drawing where the columns can go without blocking your aisles, how much weight the floor has to carry, and how it will be certified.

The install itself is usually quicker than people expect. Most of the time goes into the engineering, the drawings and getting the steel.

150300on the slabcut inon a footing
This shows a column base on two kinds of existing slab. On the left, the slab is strong enough, so the base plate sits straight on it and nothing is cut. On the right, the slab can't carry the load on its own, so a concrete pad footing is cut in and poured underneath before the steel goes up.

Mezzanine Floor Or Second Storey: What Is The Difference?

A second storey is part of the building. It is held up by the building's own structure and changes the building itself, so it is a much bigger construction project.

A mezzanine stands inside the building on its own posts. The engineer decides whether it also needs to be fixed to the building's frame, and if nothing can be fixed to the building, it can stand completely on its own. That matters if you lease, because a free standing floor can be unbolted and taken out.

That is also why a mezzanine is much cheaper and quicker to build than a second storey.

stands freefixed to the frame
This shows two ways a shed mezzanine can be built. In the top drawing, the mezzanine has its own posts and footings and stops short of the shed frame, so nothing is fixed to the building. In the bottom drawing, the deck runs across to the shed columns and is bolted to them, at the connection marked in yellow. This makes the deck brace the shed, so the floor feels firmer underfoot and the shed ends up stiffer than before. An engineer decides which option suits your building.

How Much Height Do You Need For A Mezzanine?

You need enough headroom underneath, enough headroom on top, and room for the floor structure in between. Add those three together and that is the height your building needs.

Measure from the floor to the lowest thing under the roof, not to the peak of the roof. The steel frame where the walls meet the roof, ducting and sprinkler pipes are usually what limit the height, and buildings that look tall from outside often lose more height to them than people expect.

If you can tell us that one measurement, we can usually tell you on the phone whether you get a full level, a partial floor over one end, or storage only.

belowflooraboveridgeknee
The height on your shed's paperwork is usually the ridge, which is the highest point down the middle. The height that matters is at the knee, where the wall column meets the roof. That height has to cover three things: headroom underneath, the floor structure itself, and headroom on top. The floor structure is the part people often forget to allow for.

Common Questions About Mezzanine Floors

These are the questions we get asked most often. Click on a question to see the answer.

Is a mezzanine floor permanent?

Usually not. A freestanding mezzanine stands on its own columns and can be unbolted and removed, which is one of the main reasons it suits leased buildings. A rack supported floor is harder to take out because the racking is part of the structure.

Do you need approval for a mezzanine floor?

It depends on what the floor will be used for and what the building is approved for, so it is assessed job by job. A certifier needs to see engineer certified structural drawings, and every floor we build comes with them. Get it checked before you order steel, not after.

What is a mezzanine floor made of?

Almost every industrial mezzanine is made from steel columns, beams and joists, with decking over the top. The decking is chosen for the use: structural particleboard for storage and general work, steel grate or checker plate where you want drainage, light through the floor, or a harder wearing surface.

Does a mezzanine add to the floor area of a building?

It adds usable floor space for your business. Whether it counts toward the building's official floor area is a planning question that depends on the building and how it is used, so it is worth checking before you plan around it.

How much weight can a mezzanine floor hold?

The engineer designs the floor for the weight you need it to carry, and that load is written on the drawings. A floor for light storage and a floor for pallets of stock are different structures, even though you cannot see the difference once the decking is down.

Where To Go From Here

If you want to know what one costs, and why a flat rate per square metre does not work, read what affects mezzanine floor cost.

If you already know what you want, see how we build mezzanine floors on the Gold Coast. If you need a floor built around racking and forklift aisles, see warehouse mezzanine floors.

Putting one in a shed you own works a little differently, and that is covered in shed mezzanine floors.

Tell Us What You Want To Put Up There

Send us the size of your building and what the floor is for. We'll tell you what will fit and what it will take to build.

When We Answer
Monday to Friday, 6am to 4pm
Where We Build
Coomera and Yatala through to Logan and Ballina
What To Have Ready
The width of the building from wall to wall, the height to the lowest beam or fitting, and what the floor will be used for.

Get A Mezzanine Floor Quote

Tell us where it is and roughly how big, and we'll get back to you with a rough price.

Or call 07 2802 4421